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Brand Name : | Lebron-Machinery |
Model Number : | 147C |
Certification : | ISO9001: 2008 |
Price : | USD20000~USD35000 per Set |
Payment Terms : | L/C, T/T |
Supply Ability : | 20 Sets per Month |
Delivery Time : | 30~40 days |
23 Roller Stations C Purlin Roll Forming Machine CZ Purlin Roll
Forming Machine
1. Profile Sketch:Feeding: below 500mm, Thickness: 1.0mm-2.5mm
2. Workflow: De-coiler→Guide→Pre-Cutting→Roll Forming→Punching
hole→Cutting→Receiving
3. Major Technical Parameters:
1). Main Motor Power: 18.5 KW
2). Drive chain and Chain Wheel:
2.1): Chain Type: 16A-1.
2.2): Chain Wheel Type: 16A15Z. Material: 45# Steel, High-frequency
quenching
3). Machine Frame: The machine frame and structural parts are made
of national standard 400H steel, reduce the stress after welding
4). Side-wall Panel:
4.1). Material: High-quality A3 Plate,
4.2). Thickness: 16mm. Finish-machining
5). Welding material: Use high-grade Flux-core welding wire. The
strength of the machine frame and structure parts is nearly the
same as Vessel parts quality standard
6). Roller: Material: GCr15 bearing steel, Finishing-machining.
coated with hard chrome, Chrome thickness: 0.05mm. Quench
heat-treatment. Machining key-ways on the roller, set pin-keys
7). Roller Shafts: Material: No.45 Steel. Finishing-machining.
Diameter: φ80 mm.
All the roller shafts machining key-ways set pin-keys.
8). Cutter Blade Material: Cr12 steel. Finishing-machining.
Quenched heat-treatment. HRC 58-62°. Wire-electrode Cutting.
Finish-grinding.
9). Liner Bushing: 45# Steel Seamless Pipe. Finishing-machining.
Make sure the size and parallelism. Black painting treatment.
10). Bearing: Type: 6210 types, etc. Brand: HRB. Origin: Ha’erbin,
China
11). Forming Roller rows: 23 rows
12). Roll forming speed: 12~18m/min
13). Machine Size: About 10m*1.7m*1.7m
14). Suitable Material: GI, GL, CR Coil Thickness: 1.0-2.5mm
(235Mpa-600Mpa)
15). Out-put Length: according to user’s demand
16). Structure design: Integrated type. The motor was hidden. The
Hydraulic and control system uses the knapsack type. This design
greatly saves the occupied area, convenient for the move, prevent
the damage during the move and transportation.
17). Fasteners and accessories:
17.1): Fasteners are according to GB standard
17.2): Accessories are by Finishing-machining, grinding,
electroplating decorative chrome after chamfer, or Black painting
treatment.
18). Panel size according to GB/T 12755-91 standard. (Standard for
National Construction Use Roll Formed Panel)
19). Machine Appearance treatment: Remove the stress after welding,
Sand-blasting, uncoil, Scraping putty, Grinding, Spray anti-rust
primer. The face painting was used advanced Polyurethane spray two
times. The details are very exquisite, The appearance is very
elegant.
3. Electric Appliances Brands
No. | Name | Brand |
1 | Frequency converter | Mitsubishi Brand |
2 | Computer PLC | Mitsubishi Brand |
3 | Touch Screen | KAUTO |
4 | Low Voltage Apparatus | Schneider Brand |
5 | Encoder | OMRON |
6 | Hydraulic Station | Beijing Huade |
4. Main Components
4.1 Manual Uncoiler: 1 Set
a). Coil inner diameter: 450mm-650mm
b). Maximum width of coiling: 500mm
c). Maximum weight of loading: 3 ton
4.2: Main of roll forming machine: 1 Set
4.3: Hydraulic motor station: 1 Set
It supplies the power for the hydraulic cutter
All hydraulic accessories all use Chinese famous brand products
Power: 4 Kw
4.4: Hydraulic Cutting device: 1 Set
a). Adopts post cutting, automatic
b). The cutting blade material is Cr12 with quenched treatment
c). Adopts welded frame for good rigidity
d). The cutting frame has been done heat treatment to avoid final
product deformation.
e). The final product can be cut as per set length in the PLC
controller, and the length is automatically measured by the
encoder. When the final product reaches the set length, the machine
will stop to cut the product automatically. Finish this action, the
machine will run again continuously.
4.5: Support table: 1 Set
4.6: PLC control cabinet: 1 Set
a). This system uses the Mitsubishi PLC to control all the working
actions. Production quantity and each piece length will be
automatically measured. It is convenient to control the roll
forming machine.
b). Mitsubishi converter adjusts speed technology, realize the
automatic production.
c). The touch screen is input and canceled the working data.
d). Friendly man-machine interface system can be set batches to
work-piece, length, quantity, etc.
e). Encoder count, having function of count and measuring length.
f). Suitable power voltage: 380V/50Hz, 3 Phase
5: Machine feature:
a). Produce different sizes without changing the rollers and
spacers
b). Easy operation, low maintenance cost
c). Infinite sizing (any sizes with machine range), help to save
materials
d). Optional punch hole at any position of purlin web size and
flange size
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